Tungsten Carbide hụrụ agụba: Ihe kacha arụ ọrụ ịkpụ

Tungsten carbide saw agụba maka aluminom

Emebere ya maka ịrụ ọrụ dị oke egwu: Sayensị N'azụ Carbide Blades

Tungsten carbide saw agụba na-anọchite anya njedebe nke teknụzụ ngwá ọrụ mmepụta ihe, na-ejikọta tungsten carbide particles (85-94%) na ihe nkedo cobalt (6-15%) site na usoro sintering dị elu. Nke a na-emepụta ihe nwere njirimara pụrụiche:

  • Ike: 1,500-2,200 HV (Vickers)
  • Okpomọkụ Nguzogide: Na-ejigide mbelata ruo 900C
  • Yiri Nguzogide: 50-100X ogologo ndụ karịa agụba HSS

Shanghai Easydrill na-eji akara ule sub-micron carbide (0.5-0.8μm) nwere nnukwu cobalt matrices nwere ọtụtụ n'ime oghere dị elu ha. Nhazi nke ihe a na-enweta nguzozi dị oke egwu n'etiti ike mgbaji na iyi nguzogide - na-eme ka agụba nwee ike iguzogide oke ike zutere na ngwa ịkpụ CNC ọgbara ọhụrụ.


Nka na ụzụ Uru Redefining Industrial Ịcha

1. Ogologo ndụ na-enweghị atụ & arụmọrụ efu
Nnwale ụlọ nyocha na-egosi:

  • Mpekere Carbide na-adịru 8-12X ogologo karịa HSS ọzọ na ịkpụ nchara
  • Mbelata oge mgbanwe ngwá ọrụ na-abawanye ojiji igwe site na 30-45%
  • Ọnụ ego-otu mbelata na-agbada ruo 60% n'agbanyeghị itinye ego mbụ dị elu

2. Oke ihe onwunwe ike
Easydrill's carbide agụba na-ahazi ihe agaghị ekwe omume maka agụba a na-emekarị:

  • Steel siri ike (HRC 50-65)
  • Ngwakọta abrasive (CFRP, G10, carbon ceramics)
  • Alloy na-abụghị ígwè nwere ọdịnaya silicon> 18%
  • Igwe anaghị agba nchara (304, 316L, akara ule abụọ)

3. Arụmọrụ ịkpụ nkenke

  • Nọgide na-enwe ndidi akụkụ n'ime ± 0.05mm
  • Elu agwụla ruo Ra 0.4μm enwere ike iru
  • Obere ihe na-esi ísì ụtọ (<0.5mm)

Tebụl atụnyere arụmọrụ:

Oke Carbide Blades HSS Blades
Ọsọ ịkpụ kacha 350+ SFM 120SFM
Isi ike 90-92 HRA 62-67 HRC
Nkwenye ọkụ 900°C 600°C
Ogologo ndụ nkịtị 3,000+ mbepụ 300-500 iberibe
Ngwa ndị akwadoro Nchara siri ike, ngwakọta Igwe anaghị agba nchara, aluminum

Ngwa ụlọ ọrụ ebe Carbide na-achị

Mgbanwe Nrụpụta Metal

  • Akpaaka: Ịcha oghere gia siri ike (HRC 58-62), rotors breeki, ogwe axle
  • Aerospace: agụba oghere oghere nke ọma (Inconel 718), ihe mejupụtara ikuku ikuku.
  • Ike: Nhazi ihe ndị na-egwupụta mmanụ / gas, ogwe ikuku ikuku

Nhazi ihe pụrụ iche

  • Mkpụcha ihe mejupụtara: Mbelata CFRP na-enweghị delamination nwere geometries eze pụrụ iche
  • Nkume/Concrete: Mpempe mgbanaka diamond gbasiri ike maka ihe owuwu ụlọ
  • Ụlọ ọrụ nri: Nhazi igwe anaghị agba nchara ọcha na-enweghị mmetọ

Injinia Ọkachamara: Shanghai Easydrill Innovations

Dị ka onye nrụpụta ISO 9001 na-eduga asambodo, Easydrill na-akwalite teknụzụ carbide n'ihu na:

1. Teknụzụ eze dị elu

  • Egweri asymmetric: Na-ebelata ịma jijiji site na 40% na mbelata mgbidi
  • Mwepụta Pitch na-agbanwe agbanwe: na-ewepụ ụda ndakọrịta na RPM dị elu
  • Micro-Grain Carbide (0.4μm): N'ihi na mirror agwụ na ọgwụ etinyere

2. Ihe mkpuchi nke ihe onwunwe

  • TiAlN (Aluminom Titanium Nitride): 2,800 ike HV
  • DLC (Carbon dị ka diamond): <0.1 ọnụọgụ esemokwu
  • Nanocomposite Layers: Ihe mgbochi ọkụ na-arụ ọtụtụ ọrụ

3. Nrụpụta nkenke

  • Egweri CNC akpaaka na ± 0.005mm ndidi
  • Mgbado ọkụ eletrik maka nkwonkwo na-enweghị oghere
  • Ahụ agụba nwalere resonance

Ịhọrọ ezigbo Carbide Blade: Ntuziaka nka

Oke Nhọrọ Nhọrọ

Ihe onwunwe Geometry eze Mkpuchi Ọnụ ego nke SFM
Steel dị nro ATB 15° TiN 250-350
Igwe anaghị agba nchara TCG TiCN 180-280
Aluminom Hi-ATB 20° Ekpuchighị 3,000-5,000
Ngwakọta Triple Raker DLC 120-200

Omume kacha mma na-arụ ọrụ

  1. Njikwa ọsọ: Agafela ọkwa kacha elu SFM nke onye nrụpụta
  2. Nbulite nri: Jikwaa 0.06-0.12 mm / ibu mgbawa eze
  3. Strategy Coolant: Iju mmiri dị nrụgide dị elu (> mmanya 15) maka ọla siri ike
  4. Njikwa Harmonic: Jiri agụba pitch na-agbanwe agbanwe karịa 3,000 RPM

Ọdịnihu nke teknụzụ Carbide

Shanghai Easydrill na-eduga ihe ọhụrụ na:

  • Sistemụ Smart Blade: ihe mmetụta agbakwunyere na-enyocha ọnọdụ okpomọkụ na eyi
  • Ngwakọta Ngwakọ: Ọdịdị carbide gradient maka nguzogide mmetụta
  • Nrụpụta na-adịgide adịgide: Tungsten mechiri emechi
  • Eserese AI-Kachasị mma: Geometries eze sitere algọridim

Ihe kpatara Carbide Blades na-enye ROI enweghị atụ

Ọ bụ ezie na ụgwọ mbụ dị 3-5X dị elu karịa HSS, eriri carbide na-enye:

  • 75% mbelata ọrụ mgbanwe ngwá ọrụ
  • 40% na-abawanye na ntinye igwe
  • 62% ọnụ ala-kwa-ebipụ na nchara siri ike
  • Arụgharịgharị efu na ngwa nkenke

Nweta uru Easydrill
Shanghai Easydrill's carbide saw agụba na-ejikọta nkenke injinia German na nrụpụta China. Site na obere eriri nwere ike ịhụ agụba ruo 800mm oyi hụrụ ngwa, ihe ngwọta anyị na-anapụta:

✓ Geometries eze ahaziri maka ihe gị akọwapụtara
✓ mkpuchi mkpuchi nano nke nwere maka ngwa dị oke egwu
✓ Data arụmọrụ nke ndị ọzọ gbaara ama maka agụba ọ bụla
✓ Nkwado nka na ụzụ na njikarịcha oke oke

Gbanwee ọrụ ịkpụ gị - Kpọtụrụ Shanghai Easydrill taa maka nyocha ngwa n'efu na mmemme agụba.


Oge nzipu: Jun-16-2025