Tungsten Carbide hụrụ agụba: Ihe kacha arụ ọrụ ịkpụ
Emebere ya maka ịrụ ọrụ dị oke egwu: Sayensị N'azụ Carbide Blades
Tungsten carbide saw agụba na-anọchite anya njedebe nke teknụzụ ngwá ọrụ mmepụta ihe, na-ejikọta tungsten carbide particles (85-94%) na ihe nkedo cobalt (6-15%) site na usoro sintering dị elu. Nke a na-emepụta ihe nwere njirimara pụrụiche:
- Ike: 1,500-2,200 HV (Vickers)
- Okpomọkụ Nguzogide: Na-ejigide mbelata ruo 900C
- Yiri Nguzogide: 50-100X ogologo ndụ karịa agụba HSS
Shanghai Easydrill na-eji akara ule sub-micron carbide (0.5-0.8μm) nwere nnukwu cobalt matrices nwere ọtụtụ n'ime oghere dị elu ha. Nhazi nke ihe a na-enweta nguzozi dị oke egwu n'etiti ike mgbaji na iyi nguzogide - na-eme ka agụba nwee ike iguzogide oke ike zutere na ngwa ịkpụ CNC ọgbara ọhụrụ.
Nka na ụzụ Uru Redefining Industrial Ịcha
1. Ogologo ndụ na-enweghị atụ & arụmọrụ efu
Nnwale ụlọ nyocha na-egosi:
- Mpekere Carbide na-adịru 8-12X ogologo karịa HSS ọzọ na ịkpụ nchara
- Mbelata oge mgbanwe ngwá ọrụ na-abawanye ojiji igwe site na 30-45%
- Ọnụ ego-otu mbelata na-agbada ruo 60% n'agbanyeghị itinye ego mbụ dị elu
2. Oke ihe onwunwe ike
Easydrill's carbide agụba na-ahazi ihe agaghị ekwe omume maka agụba a na-emekarị:
- Steel siri ike (HRC 50-65)
- Ngwakọta abrasive (CFRP, G10, carbon ceramics)
- Alloy na-abụghị ígwè nwere ọdịnaya silicon> 18%
- Igwe anaghị agba nchara (304, 316L, akara ule abụọ)
3. Arụmọrụ ịkpụ nkenke
- Nọgide na-enwe ndidi akụkụ n'ime ± 0.05mm
- Elu agwụla ruo Ra 0.4μm enwere ike iru
- Obere ihe na-esi ísì ụtọ (<0.5mm)
Tebụl atụnyere arụmọrụ:
Oke | Carbide Blades | HSS Blades |
---|---|---|
Ọsọ ịkpụ kacha | 350+ SFM | 120SFM |
Isi ike | 90-92 HRA | 62-67 HRC |
Nkwenye ọkụ | 900°C | 600°C |
Ogologo ndụ nkịtị | 3,000+ mbepụ | 300-500 iberibe |
Ngwa ndị akwadoro | Nchara siri ike, ngwakọta | Igwe anaghị agba nchara, aluminum |
Ngwa ụlọ ọrụ ebe Carbide na-achị
Mgbanwe Nrụpụta Metal
- Akpaaka: Ịcha oghere gia siri ike (HRC 58-62), rotors breeki, ogwe axle
- Aerospace: agụba oghere oghere nke ọma (Inconel 718), ihe mejupụtara ikuku ikuku.
- Ike: Nhazi ihe ndị na-egwupụta mmanụ / gas, ogwe ikuku ikuku
Nhazi ihe pụrụ iche
- Mkpụcha ihe mejupụtara: Mbelata CFRP na-enweghị delamination nwere geometries eze pụrụ iche
- Nkume/Concrete: Mpempe mgbanaka diamond gbasiri ike maka ihe owuwu ụlọ
- Ụlọ ọrụ nri: Nhazi igwe anaghị agba nchara ọcha na-enweghị mmetọ
Injinia Ọkachamara: Shanghai Easydrill Innovations
Dị ka onye nrụpụta ISO 9001 na-eduga asambodo, Easydrill na-akwalite teknụzụ carbide n'ihu na:
1. Teknụzụ eze dị elu
- Egweri asymmetric: Na-ebelata ịma jijiji site na 40% na mbelata mgbidi
- Mwepụta Pitch na-agbanwe agbanwe: na-ewepụ ụda ndakọrịta na RPM dị elu
- Micro-Grain Carbide (0.4μm): N'ihi na mirror agwụ na ọgwụ etinyere
2. Ihe mkpuchi nke ihe onwunwe
- TiAlN (Aluminom Titanium Nitride): 2,800 ike HV
- DLC (Carbon dị ka diamond): <0.1 ọnụọgụ esemokwu
- Nanocomposite Layers: Ihe mgbochi ọkụ na-arụ ọtụtụ ọrụ
3. Nrụpụta nkenke
- Egweri CNC akpaaka na ± 0.005mm ndidi
- Mgbado ọkụ eletrik maka nkwonkwo na-enweghị oghere
- Ahụ agụba nwalere resonance
Ịhọrọ ezigbo Carbide Blade: Ntuziaka nka
Oke Nhọrọ Nhọrọ
Ihe onwunwe | Geometry eze | Mkpuchi | Ọnụ ego nke SFM |
---|---|---|---|
Steel dị nro | ATB 15° | TiN | 250-350 |
Igwe anaghị agba nchara | TCG | TiCN | 180-280 |
Aluminom | Hi-ATB 20° | Ekpuchighị | 3,000-5,000 |
Ngwakọta | Triple Raker | DLC | 120-200 |
Omume kacha mma na-arụ ọrụ
- Njikwa ọsọ: Agafela ọkwa kacha elu SFM nke onye nrụpụta
- Nbulite nri: Jikwaa 0.06-0.12 mm / ibu mgbawa eze
- Strategy Coolant: Iju mmiri dị nrụgide dị elu (> mmanya 15) maka ọla siri ike
- Njikwa Harmonic: Jiri agụba pitch na-agbanwe agbanwe karịa 3,000 RPM
Ọdịnihu nke teknụzụ Carbide
Shanghai Easydrill na-eduga ihe ọhụrụ na:
- Sistemụ Smart Blade: ihe mmetụta agbakwunyere na-enyocha ọnọdụ okpomọkụ na eyi
- Ngwakọta Ngwakọ: Ọdịdị carbide gradient maka nguzogide mmetụta
- Nrụpụta na-adịgide adịgide: Tungsten mechiri emechi
- Eserese AI-Kachasị mma: Geometries eze sitere algọridim
Ihe kpatara Carbide Blades na-enye ROI enweghị atụ
Ọ bụ ezie na ụgwọ mbụ dị 3-5X dị elu karịa HSS, eriri carbide na-enye:
- 75% mbelata ọrụ mgbanwe ngwá ọrụ
- 40% na-abawanye na ntinye igwe
- 62% ọnụ ala-kwa-ebipụ na nchara siri ike
- Arụgharịgharị efu na ngwa nkenke
Nweta uru Easydrill
Shanghai Easydrill's carbide saw agụba na-ejikọta nkenke injinia German na nrụpụta China. Site na obere eriri nwere ike ịhụ agụba ruo 800mm oyi hụrụ ngwa, ihe ngwọta anyị na-anapụta:
✓ Geometries eze ahaziri maka ihe gị akọwapụtara
✓ mkpuchi mkpuchi nano nke nwere maka ngwa dị oke egwu
✓ Data arụmọrụ nke ndị ọzọ gbaara ama maka agụba ọ bụla
✓ Nkwado nka na ụzụ na njikarịcha oke oke
Gbanwee ọrụ ịkpụ gị - Kpọtụrụ Shanghai Easydrill taa maka nyocha ngwa n'efu na mmemme agụba.
Oge nzipu: Jun-16-2025